Accessibility links Skip to main content

Load Testing on Big Bags: Compliance and Safety Requirements

The handling of suspended loads and the use of flexible containers represent one of the most critical operational challenges in the logistics and industrial manufacturing sectors. Ensuring the structural integrity of Big Bags (FIBCs) and the stability of forklifts is not only a regulatory requirement but a fundamental prerequisite for preventing workplace accidents. In this article, we will examine the tests required to certify the compliance of this equipment according to the latest international standards.

Contact us

Fill out the form and we will contact you shortly.

Naam
Privacy Policy 
Continue reading
A forklift carries a large industrial bulk bag using a specialized lifting attachment in an outdoor logistics area, highlighting safe material handling, bulk transport operations, warehouse efficiency, quality assurance, and industrial supply chain management
A forklift equipped with a lifting attachment transports a large bulk bag in an outdoor industrial environment, highlighting material handling, logistics operations, bulk storage solutions, workplace safety, and efficient movement of industrial goods and raw materials.

LOAD AND RESISTANCE TESTING ON BIG BAGS (FIBC)

Big Bags, or Flexible Intermediate Bulk Containers (FIBCs), must be designed to withstand extreme stresses. The reference standard at both European and international levels is UNI EN ISO 21898.

KEY TESTS:

  • Cyclic Load Test: The bulk bag is subjected to repeated lifting cycles to simulate intensive warehouse use.
  • Ultimate Load Test (Safety Factor): This test determines the breaking point of the Big Bag. For single-trip models, the standard safety factor is 5:1 (the bag must withstand 5 times its rated load without breaking), while for multi-trip (reusable) models, it reaches 6:1 or higher.
  • UV Resistance Test: Since polypropylene can degrade when exposed to sunlight, tests are performed to verify that the material maintains its mechanical properties even after prolonged exposure.

THE IMPORTANCE OF DOCUMENTATION

Every testing session must conclude with the issuance of a Test Report or a Certificate of Conformity. For forklifts, compliance with FEM 4.004 guidelines is also mandatory, requiring thorough annual inspections conducted by expert personnel.

Non-compliance does not only expose the company to severe administrative and criminal penalties (as provided by Legislative Decree 81/08), but also drastically increases the risk of material spills, infrastructure damage, and, in the worst-case scenario, fatal accidents.

ECM: A QUALIFIED TECHNICAL PARTNER

The reliability of a logistics system depends on the quality of its weakest components. Subjecting Big Bags and forklifts to rigorous testing means investing in operational continuity and worker protection.

Are you interested in verifying the compliance of your lifting equipment? Contact our experts for a technical consultation or to schedule a testing session at our laboratories.

Your Partner in Quality, Safety, and Compliance

The life sciences sector requires specialized knowledge and reliable support. With our broad expertise, we help organizations comply with laws and regulations, ensure quality, and continue to innovate with confidence.

Related services

Science, talking and people on tablet in lab with microscope for analysis, medical research and study. Biology, pharmaceutical team and man with woman on tech for results, review and online report.

Certification and Compliance

Quality Management System Certification

Mechanical, Electrical, and EMC Testing

Related Articles

30 Jun 2026

UPDATED THE LIST OF FAKE/FORGED DOCUMENTS

ECM – Ente Certificazione Macchine is informed of the existence of fakes/counterfeit certificates/laboratory test reports/other ECM documents relating to certain European Directives or International Standards. No one has permission to issue certificates or other documents in our name and on our behalf, so ECM will take action against any companies that issue certificates/documents without authorization.

25 Jun 2026

UPDATED LIST OF IMPROPER USES OF THE NAME ENTE CERTIFICAZIONE MACCHINE SRL AND/OR THE ECM NUMBER OF NOTIFIED BODY 1282

To consult the updated list of reports of misuse of the name Ente Certificazione Macchine srl and/or the notified body number 1282, click here.

22 Jun 2026

The voices of the Memorandum of Understanding (MoU) with the Korea Total Healthcare Ecosystem Association (KoTHEA): Gianluca Baldoni – Internationalization of the regional production system (Emilia-Romagna Region)

As part of the signing of the Memorandum of Understanding (MoU) on May 15, 2026, between ECM – Ente Certificazione Macchine and KoTHEA (Korea Total Healthcare Ecosystem Association), we continue to gather testimonials from the institutions and key partners supporting this important strategic bridge between Italy and South Korea. Today we feature the contribution of Dr. Gianluca Baldoni (Internationalization of the Regional Production System – Attractiveness, Internationalization, and Research Sector; Export and Trade Fair System Area of the Emilia-Romagna Region), who participated in the institutional event held in the presence of local authorities and the Consul General of the Republic of Korea in Milan.

19 Jun 2026

EUDAMED: The Regulatory Turning Point for Medical Devices

May 28, 2026, marked a watershed moment for medical devices in Europe. As of this date, full EUDAMED registration became mandatory for all devices undergoing certification under the MDR and IVDR regulations. The database becomes the operational hub of the single market. This is not a bureaucratic formality, but a binding requirement to maintain market access.

19 Jun 2026

The voices of the Memorandum of Understanding (MoU) with the Korea Total Healthcare Ecosystem Association (KoTHEA): Choi Taeho – Consul General of the Republic of Korea

International ties and strategic development prospects are strengthening around the crucial Memorandum of Understanding (MoU) signed at the Valsamoggia headquarters between the Korea Total Healthcare Ecosystem Association (KoTHEA) and the European notified body Ente Certificazione Macchine (ECM). The official ceremony was graced by the prestigious participation and institutional support of Choi Taeho, Consul General of the Republic of Korea, who emphasized the high political and economic value of this agreement. The agreement represents not only a technical milestone but also a genuine turning point in industrial and regulatory relations along the Seoul-Rome axis, fitting into a rapidly evolving global macroeconomic framework.

18 Jun 2026

New Machinery Regulation, the entry into force approaches: what’s new for Manufacturers

The European regulatory landscape is undergoing a crucial transformation with the introduction of Regulation (EU) 2023/1230, which will permanently phase out the historic Machinery Directive 2006/42/EC. One of the most impactful changes concerns the obligation to integrate cybersecurity as an essential element of product safety.

18 Jun 2026

IMPORTANT NOTICE: Immediate suspension of the use of the product “Hyperbaric chamber”

We would like to inform all our valued customers and business partners of an urgent measure that requires the utmost attention and timely cooperation from all users.